malawley@purdue.edu

 

 

Education

·         Doctor of Philosophy in Mechanical Engineering, October 1995
University of Illinois at Urbana-Champaign
Thesis Topic: Structural Analysis and Control of Flexible Manufacturing Systems
Advisor: Placid Ferreira

·         Master of Science in Manufacturing Systems Engineering, August 1988
Auburn University
Thesis Topic:  Robotic Mobility in Cellular Manufacturing
Advisor: J T. Black

·         Bachelor of Science in Industrial Engineering, June 1982
Tennessee Technological University

Professional Experience

Academic Appointments

 

Associate Professor (8/03-present) , Assistant Professor (8/97 to 8/03)
School of Industrial Engineering, Purdue University, West Lafayette, Indiana

Responsibilities include pursuing funded research in manufacturing and production systems, developing and teaching production systems graduate and undergraduate courses, and supervising graduate student thesis research. Research interests focus on the design and analysis of real time supervisory control policies for automated manufacturing systems.

 

Assistant Professor (8/95 to 8/97)
Department of Industrial Engineering, University of Alabama, Tuscaloosa, Alabama

Responsibilities included developing and teaching manufacturing related graduate and undergraduate courses, supervising graduate student thesis research, and pursuing funded research in the general area of manufacturing systems. 

 

Fellow, Dept. of Energy Pre-Doctoral Fellowship Program in Integrated Manufacturing (5/94 to 8/95), University of Illinois at Urbana-Champaign, Urbana, Illinois

Formulated and developed theory of configuration flexibility for automated manufacturing systems control software.  This included development of general discrete event models of manufacturing system components, characterization of deadlock properties of flexible manufacturing systems, and the analysis and development of deadlock avoidance policies.

Graduate Research Assistant (8/91 to 5/94)
The Knowledge Based Engineering Systems Research Laboratory, University of Illinois at Urbana-Champaign, Urbana, Illinois

Developed and implemented intelligent software systems for automated process planning.  Software techniques included constraint, rulebase, and object oriented design and programming. Gathered and implemented heuristic procedures for assembly of turning inserts and insert holders. Developed intelligent user interface to milling cutter relational databases for the specification and selection of mill tools.

 

Graduate Research Assistant (9/86 to 8/88)
Department of Industrial Engineering, Auburn University, Auburn, Alabama

Designed manufacturing experiments in metal piercing force measurement, statistical process control, fatigue, and metrology.  Designed and built a mobile robotic system in fulfillment of M.S. degree requirements.

 

Industrial Appointments

 

Manufacturing Systems Engineer (8/88 to 8/91)
The Bevill Manufacturing Technology Center, University of Alabama, Gadsden, Alabama

Responsibilities included consulting with local industry on manufacturing related problems; assisting local industry in the selection and application of automated manufacturing technologies; developing and conducting seminars and training programs relating to manufacturing for local industry; developing and conducting courses for Gadsden State Community College in robotics, manufacturing processes, and industrial control; developing laboratories for these courses; and developing research projects in automated manufacturing for University of Alabama engineering students. 

 

Manufacturing Engineer (11/83 to 9/86)
Emerson Electric Company, Chromalox Division, Vernon, Alabama

Assured proper function of machinery and tooling in metal stamping and range final assembly department.  Responsibilities included upgrading and troubleshooting production machinery, implementation of new equipment to production, and development of gauges to check critical in process dimensions.  Assisted Quality Assurance in the development and implementation of control charts in range element final assembly department.  Performed process capability studies on production equipment, developed and implemented tooling maintenance and setup procedures, and worked closely with machine builders in the fabrication of new equipment.

 

Westinghouse Electric Corporation Graduate Placement Program (6/82 to 11/83)

    ·  Manufacturing Engineer, Aerospace Electrical Division, Lima, Ohio

Developed and documented procedures for masking printed circuit assemblies during varnish dipping and spraying.  Formulated assembly sequence directives for components of the AV8B and F-16 Jet Fighter Programs and also developed and implemented work station layouts to facilitate the use of these directives.  

    ·  Manufacturing Supervisor, Aerospace Electrical Division, Lima, Ohio

Supervised fifteen operators in sheet metal fabrication area.  Responsibilities included setting completion dates for production orders, attending weekly production meetings, scheduling overtime, and general management of the shop.  

    ·  Industrial Engineer, Low Voltage Division, London, Kentucky

Prepared NC tapes for Wiedematic 30 ton punch press in the fabrication of NEMA rated enclosures for Automatic Transfer Switches.  Worked extensively with IBM System 34 entering Bills of Materials, Operations Routings, etc., assisted in the application of options to the Intelligence Panel of the Automatic Transfer Switch.  

 

Certifications

·         Registered Professional Engineer
Alabama State
Board of Professional Engineers and Land Surveyors

·         Certified in MRP and JIT
American Production and Inventory Control Society

·         Certified Manufacturing Engineer in Roobotics
Society of Manufacturing Engineer

 Awards and Honors

·        James H. Greene Graduate Educator Award, 2006

·        Purdue Seeds of Success Award, 2005

·        Regenstrief Faculty Scholar, 2005

·        Kayamori Best Paper Award, 2002 IEEE International Conference on Robotics and Automation

·        Second Place, Graduate Educator Award, Purdue University School of IE, 2002

·         Commendation from the U.S. Postal Service

·         Third Place for Graduate Educator Award, Purdue University, 2001

·         Best Theoretical Paper Award, 1998 Japan USA Symposium on Flexible Automation. 

·         Third Place for Annual Pritsker Teaching Award, Purdue University, 1998 .

·         Outstanding IE Faculty Member, University of Alabama, 1997 .

·         U.S. Department of Energy Integrated Manufacturing Fellowship, 1994-1995 .  

·         U.S. Army Construction Engineering Research Laboratory Award of Excellence, 1994 .

·         Outstanding Industrial Engineering Senior Tennessee Technological University.

·         Phi Kappa Phi, General Academic Honors .

·         Tau Beta Pi,  Engineering Honors .

·         Alpha Pi Mu,  Industrial Engineering Honors .

·         Kappa Mu Epsilon,  Mathematics Honors .  

·         Sigma Xi Research Society.